INSPECTIONS & CHECKS
Process Inspection Checklist
Checklist Items
1
Are all safety guards in place and secured?
Pass/Fail
Required
2
Is emergency stop button accessible and functional?
Pass/Fail
Required
3
Record current operating temperature
Numeric
Required
Range: 180 – 220 °F
4
Record system pressure reading
Numeric
Required
Range: 45 – 65 psi
5
Are all valves in correct positions per process diagram?
Pass/Fail
Required
6
Check for visible leaks in piping and connections
Pass/Fail
Required
7
Are all gauges and instruments reading within normal ranges?
Pass/Fail
Required
8
Process flow rate status
Multiple Choice
Required
- Optimal flow rate
- Acceptable flow rate
- Below target flow
- Above target flow
9
Are warning lights and alarms functioning properly?
Pass/Fail
Required
10
Is housekeeping adequate around work area?
Pass/Fail
Required
11
Count of products processed since last inspection
Numeric
Required
Unit: units
12
Are all operators wearing required PPE?
Pass/Fail
Required
13
Process documentation and logs up to date?
Pass/Fail
Required
14
Quality of current batch/product
Multiple Choice
Required
- Meets all specifications
- Within tolerance
- Near specification limits
- Out of specification
15
Are calibration stickers current on all measuring devices?
Pass/Fail
Required
16
Check for unusual noises, vibrations, or odors
Pass/Fail
Required
17
Record ambient temperature in work area
Numeric
Optional
Range: 65 – 85 °F
18
Are all required permits and certifications posted and current?
Pass/Fail
Required
19
Overall process condition assessment
Multiple Choice
Required
- Excellent - no issues
- Good - minor maintenance needed
- Fair - attention required
- Poor - immediate action needed
20
Inspector signature and certification
Signature
Required
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